{"id":5129,"date":"2025-07-11T11:48:29","date_gmt":"2025-07-11T11:48:29","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=5129"},"modified":"2025-07-18T06:35:06","modified_gmt":"2025-07-18T06:35:06","slug":"lead-advanced-battery-formation-and-grading-solution-boosing-efficiency","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/lead-advanced-battery-formation-and-grading-solution-boosing-efficiency\/","title":{"rendered":"LEAD Launches Advanced Solution for Battery Formation and Grading, Setting New Standards in Energy Efficiency and Cost Optimization"},"content":{"rendered":"<p><span data-font-family=\"default\">LEAD has introduced a cutting-edge battery formation and grading system designed to significantly reduce energy consumption, lower operational costs, and enhance production consistency for lithium battery manufacturers.<\/span><\/p>\n<p><span data-font-family=\"default\">As demand for lithium batteries continues to surge worldwide, traditional formation and grading processes have become a bottleneck\u2014plagued by high energy usage, limited precision, and costly maintenance. LEAD\u2019s new system offers a comprehensive answer to these challenges, helping man<\/span><span data-font-family=\"default\">ufacturers increase efficiency and competitiveness through smart, sustainable innovation.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><span data-font-family=\"default\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-5130 aligncenter\" src=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/07\/Formation-and-Aging-Equipment.png\" alt=\"Formation and Aging Equipment\" width=\"1188\" height=\"773\" srcset=\"https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/07\/Formation-and-Aging-Equipment.png 1188w, https:\/\/www.leadintelligent.com\/en\/wp-content\/uploads\/2025\/07\/Formation-and-Aging-Equipment-300x195.png 300w\" sizes=\"auto, (max-width: 1188px) 100vw, 1188px\" \/><\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-advanced-battery-formation-and-grading-solution-boosing-efficiency\/#Three_Key_Innovations_in_Water-Integrated_Thermal_System_Design\" title=\"Three Key Innovations in Water-Integrated Thermal System Design\">Three Key Innovations in Water-Integrated Thermal System Design<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-advanced-battery-formation-and-grading-solution-boosing-efficiency\/#Innovation_in_Cleanroom_Operations_Negative_Pressure_Workstation\" title=\"Innovation in Cleanroom Operations: Negative Pressure Workstation\">Innovation in Cleanroom Operations: Negative Pressure Workstation<\/a><\/li><\/ul><\/nav><\/div>\n<h3><span class=\"ez-toc-section\" id=\"Three_Key_Innovations_in_Water-Integrated_Thermal_System_Design\"><\/span><b><span data-font-family=\"default\">Three Key Innovations in Water-Integrated Thermal System Design<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">LEAD\u2019s latest<\/span><span data-font-family=\"default\">&#8211;<\/span><span data-font-family=\"default\">generation<\/span><span data-font-family=\"default\"> solution delivers three major advancements in<\/span><span data-font-family=\"default\"> formation and grading performance:<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Precision Temperature Control for Energy Savings:<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">As the first solution to use hot water as an energy source alongside a high-precision temperature control system, LEAD&#8217;s technology maintains the battery cavity at a stable 25\u00b11.5\u00b0C. This increases temperature control accuracy by 50%, reduces high-temperature zone volume by 60%, and significantly lowers total plant energy consumption.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Integrated Design for Greater Efficiency:<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">By replacing traditional split system layouts with a unified structure, the new system reduces charging energy consumption by 6% and plant footprint by 20%. Pre-assembled delivery further increases installation and commissioning efficiency by 30%, enabling faster production ramp-up.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Maintenance-Friendly Engineering:<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">A no-high-temperature-room configuration reduces power wiring by 30%, allowing personnel to conduct maintenance work in normal ambient conditions, enhancing both safety and comfort.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Innovation_in_Cleanroom_Operations_Negative_Pressure_Workstation\"><\/span><b><span data-font-family=\"default\">Innovation in Cleanroom Operations: Negative Pressure Workstation<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">The solution also introduces an advanced <\/span><span data-font-family=\"default\">negative pressure workstation that dramatically improves cleanliness, automation, and operating costs:<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Cleanroom Space Optimization:<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">Negative pressure components combined with tray-following technology maintain electrolyte injection port cleanliness throughout the process. This reduces the required cleanroom area by 90%, saving millions in annual facility costs.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">S<\/span><\/b><b><span data-font-family=\"default\">m<\/span><\/b><b><span data-font-family=\"default\">a<\/span><\/b><b><span data-font-family=\"default\">r<\/span><\/b><b><span data-font-family=\"default\">t<\/span><\/b><b><span data-font-family=\"default\"> Maintenance Features:<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">The industry&#8217;s first ground-level maintenance design, along with automated disassembly, leak detection, and blockage diagnostics, improves replacement efficiency by 80% and advances automation across the production line.<\/span><\/p>\n<ul>\n<li><b><span data-font-family=\"default\">Improved Product Quality:<\/span><\/b><\/li>\n<\/ul>\n<p><span data-font-family=\"default\">Seamless sealing and real-time electrolyte exhaust handling support better SEI film formation, leading to improved charge-discharge cycle life and battery reliability.<\/span><\/p>\n<p><span data-font-family=\"default\">LEAD\u2019s intelligent formation and grading solution delivers measurable results, achieving charging efficiencies above 88% and discharge efficiencies exceeding 85%. A single production line can generate tens of millions in plant construction savings and significantly reduce annual operating expenses, supporting faster return on investment and long-term cost control. <\/span><\/p>\n<p><span data-font-family=\"default\">These outcomes reflect LEAD\u2019s commitment to full-chain optimization through the deep integration of equipment design, process engineering, and plant layout. By establishing a unified \u201cspace\u2013energy\u2013labor\u201d cost-control system, LEAD enables manufacturers to fully realize the value of intelligent manufacturing\u2014enhancing both operational performance and strategic competitiveness<\/span><span data-font-family=\"default\">.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>LEAD has introduced a cutting-edge battery formation and grading system designed to significantly reduce energy consumption, lower operational costs, and enhance production consistency for lithium battery manufacturers. As demand for lithium batteries continues to surge worldwide, traditional formation and grading processes have become a bottleneck\u2014plagued by high energy usage, limited precision, and costly maintenance. LEAD\u2019s&#8230;<\/p>\n","protected":false},"author":9,"featured_media":5130,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1,151],"tags":[106,190,219,220,222],"class_list":["post-5129","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-news-news","tag-intelligent-manufacturing","tag-solid-state-battery","tag-industry-leadership","tag-solid-state-battery-manufacturing","tag-dry-coating"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>LEAD Launches Advanced Solution for Battery Formation and Grading, Setting New Standards in Energy Efficiency and Cost Optimization - Lead Intelligent<\/title>\n<meta name=\"description\" content=\"LEAD\u2019s battery formation and grading solution improves efficiency, reduces costs, and accelerates ROI with integrated, full-chain optimization.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-advanced-battery-formation-and-grading-solution-boosing-efficiency\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"LEAD Launches Advanced Solution for Battery Formation and Grading, Setting New Standards in Energy Efficiency and Cost Optimization - 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